Lighting Control Upgrade!

IMAG3517In an effort to make the lighting control system more user-friendly, the original board-mounted switches have been replaced with a laser-cut zone map! Instead of looking up which zone number corresponds to a particular bank of lights, each location is now identified by a green LED pushbutton.  You can read more about the lighting control system and how it’s been evolving on our wiki: http://wiki.milwaukeemakerspace.org/projects/mmlc

Robbie is safely enclosed!

Finished room!

Whew.  This project was a D-O-O-O-ZY!  We needed to enclose our giant industrial arm so he can’t run away and join the robot circus…

Well…maybe not for THAT reason, but when we start cutting stuff with this robot, we need to keep spectators out of his reach and make sure that if a cutting bit does break, it doesn’t go flying out into the shop and maim someone.

This entire project was the work of several people and really shows why the Milwaukee Makerspace is a great place to build stuff/hang out with friends/play with power tools, etc…

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Step 1: Design it!  I used Solidworks and modeled each and every piece of wood that went into this project.

SW screen capture

Step 2: get the wood!  We made multiple trips to Home Depot, which thankfully is only 5 minutes away and we had great weather during the whole building process.  I love having a truck!  Fortune also shined upon me, as we had a new member join up right before I started this project, Jake R., and his help in building the wall was immeasurable.

Get the wood!

Step 3: Bolt the wood to the floor so we know where to put the wall, and then build some framing!

  4 - put in windows

Step 4: Put in the windows, drywall paneling and metal wainscoting.  We were very lucky to get seven pieces of slightly-smoked Lexan from one of our members, Jason H.  We also cut small holes in the ceiling tiles and ran 4 braces up to the metal ceiling trusses above.  This enclosure is ROCK-solid stable!  Thanks to Tony W. and Jim R. for helping with that!

When I went to Home Depot, I thought my truck could handle a 48″x 120″ sheet of drywall.  Not so much… one of their employees helped me split 10 sheets of drywall in half, in the parking lot…so I would later find out that I did not have drywall tall enough for the wall corner.  Hence the need for more “framing” so I could use smaller pieces.

10 - outer framing

The large cabinet that powers the robot arm is right next to the enclosure; I placed it outside to keep it away from foam & wood shavings.  However, we will need to have the programming pendant next to the machine every now and then….hence the need for 2 small pass-thru doors next to the cabinet.

6 - hole for mini-door

11 - outer door installed

 

 

 

 

 

 

 

 

 

 

I used doweling to help hold the door frame components together…..probably not needed, but it ensures a STRONG door!

16 - drilling door frames  15 - door framing 1

Again, hooooray for the Makerspace and all its tools! We have several LONG pipe clamps that came in VERY handy for gluing the door frame pieces together.

17 - frame glued up - 1

Here’s the outside of the enclosure.  The big metal control cabinet will go right here, hence the framed “mouse hole” in the lower right corner so we can pass the cables through from the cabinet to the robot arm.

13 - outer door and mouse hole

The same area viewed from inside the enclosure.

14 - inner door and mouse hole

Here’s the ginormous sliding door.  It’s mounted on a barn-door track-rail and supported on the bottom by two custom-made wheel brackets.

23 - finished door on track

Here’s how I made the wheel brackets.  I got two lawnmower-style wheels and bearings from Tom G., then Tom K. enlarged the center holes on the wheels on his Bridgeport mill so I could use bearings for smoother action.

18 - wheels in slot - 1

I figured on four carriage bolts for a super-strong connection to the door frame.

19 - wheel assembly done

This is the track and wheel bogies that hold the sliding door to the wall.

22 - wheels and track

Bolting the brackets onto the door was “fun”…I forgot that the very bottom of the door framing is two horizontal pieces, so the very bottom bolt had to go.  ’DOH!

21 - inside door frame 1

Here’s the final, assembled view.  You can see the robot’s control cabinet in the lower right corner.

Now that the fabrication is complete, we’re working on decorative ideas for all that blank-looking drywall.

24 - finished room!

Whenever I look at this finished project it feels like to took several months to get it up, even though construction only lasted about 2-1/2 weeks.

Thanks to Jake R., Tom G., Tom K., Tony W., Jim R., and Bill W. for their assistance with this project!

Junk Bot 1.0 lives!

 

Greetings! 

   Hi, I’m David and this is my first post on the Milwaukee Makerspace site. I’m a video producer by trade, so you’ll be soon seeing some videos from some of my projects, however if you’re on the site you might have already seen some of my work. In late March I put together some videos of the Makers talking about what they make and what they think the Milwaukee Makerspace is. 
   Anyway, I didn’t even know what a Makerspace was myself till my friend Matt wrote me an e-mail and said, “If you want to walk the walk, come down to the Milwaukee Makerspace.” Needless to say I had no idea what that meant, but as soon as I stepped foot in our beautiful space with the warm welcoming logo above the hangar, I figured it out pretty quickly. 
   I have never done any robotics or electronics in my life, but seeing what the makers was up to inspired me. I picked up a soldering iron and started small. I’m the kind of Maker that works their way up to the big projects. Initially my ideas for projects mostly relate to my profession of video production. I would like to make a low to the ground camera platform, for wide angle shots, and a flying rig for some limited ariels. One thing at a time though, first I have to make something that works.

Introducing… JunkBot 1.0!!!

JunkBot 1.0 is my first attempt at what I want for a ground based camera platform. It sorta kinda does everything i want it to, but isn’t very robust. It’s functions are:

– Moves forward, back, turns using tank style steering
– Has a pan tilt camera mount
– Can wirelessly transmit video from the bot to a ground station
– Is controlled via a standard RC controller
– Falls apart slowly after about 15 feet of travel

My build process was:

1. Find plastic platform and half project box at the Makerspace “Hack Rack”
2. Get 2 continuous rotation servos & wheels. (Parallax servos sold at Adafruit)
3. Get an RC controller I am happy with (Futaba 7C 2.4ghz)
4. Get 2 servos and mounts for the pan tilt functions of the camera mount
5. Get 900mhz wireless video transmitter (RangeVideo)
6. Make front tire out of foam and a coat hanger
7. Strapped it all together with Velcro (TM).

I used my GoPro camera because it’s small, light, and gets 

the job done. I really love those cameras.

I got to show JunkBot 1.0 at the Makerspace Grand Opening and I think it went rather well. Next up I need to make some improvements:

– Better platform
– Better pan tilt
– Better propulsion
– Make it out of quality materials
– Add in some autonomous functions

But, you have to start somewhere, right? So we’ll see how this all goes. JunkBot 2.0 here I come!

Thanks for reading,
David