3D Printable shock mount for PCM-M10 digital recorder

PCM-M10 Shock Mount

PCM-M10 Shock Mount

Several years ago I played with a lot of audio stuff including making binaural recordings of things like cicadas, train rides, and festivals in Japan, and the singing of tree frogs in my back yard when I lived in a forest in Missouri.  Those recordings were done on a MiniDisc recorder because it was the best available audio quality recorder for people on a budget (i.e. cheapskates) like me.   Time and technology wait for no one, and I’ve been getting the itch to do some recording again, so I recently picked up a Sony PCM-M10 recorder.   This little machine records in many different formats up to and including 24 bit/96 ksps (though self-noise really limits the machine to about 15 actual bits).  The audio is recorded onto micro SD cards so unlike the MiniDisc, you get access to the raw digital data without any compression or associated quality degradation.

My previous recordings were done using a DIY binaural microphone that used a roughly matched pair of electret condenser mic capsules mounted on a wire bail that held the capsules inside my ears.  Even though those mic capsules were pretty noisy, the recordings came out pretty good.  When you listen to them with headphones you get a real “you-are-there”, surround-sound experience that can be quite startling.  You can hear those recordings here: http://mark.rehorst.com/Binaural_Recordings/index.html   Soon, I’ll be starting a new binaural mic project to go with the new recorder, this time using much higher quality mic capsules.

In the meantime I was looking for a shock mount to use when making recordings using the built in mics.  The shock mount prevents low frequency noise from handling, bumping the table the recorder sits on, etc., from being coupled to the mics through the body of the recorder.  I did a web search and found only a couple unsatisfactory designs so I did what any maker would do- I made!

One of the flaws in the few designs I saw was that some of the numerous switches and I/O jacks on the recorder would not be accessible when it was bolted to the shock mount.  They also didn’t look very nice.  After a lot of sketching possible designs on a whiteboard and paring the thing down to a minimal implementation, and spending much too much time making a 3D model of the recorder, I came up with a printable 3-finger design that holds the recorder either on a tabletop or a tripod and keeps ALL the switches and I/Os available.  The only thing you can’t do while the recorder is mounted is swap batteries (but with 40 hours record time on a set of two AAs, that shouldn’t be a problem).

I used DesignSpark Mechanical to make the recorder model and design the shock mount.  DesignSpark makes rounding corners of complex 3D objects easy (nearly impossible in Sketchup), but I did run into some of its limitations that I hadn’t previously considered.  One huge limitation is that there is no way to put any form of text into a drawing without some special work-arounds (use Sketchup to make text, then import into DesignSpark).

CAD drawing of shock mount

CAD drawing of shock mount

PCM-M10 on shock mount- CAD

PCM-M10 on shock mount- CAD

This shock mount design is available here:  http://www.thingi

verse.com/thing:384567

 

I printed the shock mount on MegaMax using Coex3D Aqua ABS filament.

 

PVC Musical Headboard Build

5 years old have many things in common. A penchant for poor personal volume control, meth-addict levels of energy, and an OCD like compulsion to make noise. Mine in particular has the “drummer” variant of that condition and so loves to bang on anything and everything. This affliction made manifest is the Blue Man Group, naturally his favorite musical group. So when he needed a new headboard for his bed, we decided to see what we could do let him exercise his inner Blue Man.

Materials were:

  •  4 pieces of  6’  long, 4 inch PVC
  •  4 pieces of 10’ long of 2 inch PVC.
  • 2 & ½ bags of 2 inch 90 degree elbows
  • You’ll eventually need PVC primer and glue as well once you’re ready to lock everything in place.
  • 2 3/8” hole drill bit. (Exterior diameter of 2 inch PVC is 2 3/8)

The math behind the right lengths for the right tones are pretty straight forward – I just followed the recommendation from a PVC instrument instructable by tallman1996 – there he explains:

“I got an equation from nate true that will give you the length of the pipe you need when you plug in the frequency: Tube Length (in) = (13300/(2*Frequency))+(Tube Diameter/2)

For the frequencies of the notes in the range of the piano go here: http://en.wikipedia.org/wiki/Piano_key_frequencies
My low note was number 16 (C2) in the list on the wikipedia page.”

WP_20140209_09_59_01_Pro

Drilling the holes through the 4 inch pipe was easy, just lay two parallel lines opposite each other on either side of the pipe and mark your drill holes on either side at equal distances from one end. The 2 3/8 hole bit went through easily but you had to keep it completely perpendicular to the pipe or it would jam. I highly recommend you use a drill with a torque setting so you don’t snap your wrist or have the pipe turn and crack you in the head when it jams. Don’t ask me how I know this.

Also, PVC power / flecks have amazing static cling powers so be aware that it’s rather messy.

Since I was worried about the pipe length hitting the ceiling and didn’t want a spaghetti mess of pipes on it I opted for a C3-C4 whole note scale with an extra C2 at the bottom for a nice low note.

It turned out well, we need to paint and glue the PVC together and drill the elbows to the lower cross member but even with the dry fit they stay together pretty well. With the 90 degree elbow on the end, he could continue to stick pipes on it and change or add notes if he’d like.

Paddles for now are just a pair of old flip-flops that will be modified to have handles. Any dense foam rubber will do.

This was also a great excuse to try out my new GoPro 3 on Time Lapse, so here is a video I did of the build:

 

2014 RPM Challenge: Accepted!

Today is the first day the 2014 RPM Challenge, which is the National Novel Writing Month of music!  The goal of the RPM challenge is to compose and record an entire album during the month of February! I accepted the challenge by dusting off my Cacophonator and Mohogonator, and got to work making music after dinner today. As today also marks the 50th anniversary of the Beatles invasion, this project drew inspiration from the Beatles’ back catalog!

RPM_Challenge

I used the dynamic duo of Cacophonator and Mohogonator with Auditionator (i.e. Adobe Audition) to record a session for about 12 minutes at a blazing fast 192kHz sample rate.  After chopping the recording into individual tracks, I digitally slowed them down to the customary rate of 44.1kHz, thereby expanding the work to its final ~45 minute length.  For inspiration while I was recording, I listened to Beatles songs sped up to 435% (which is 192/44.1) of their customary speed.  My tracks needed a bit of post-processing: on some of them I chose to bump the pitch back up an octave or two and add “Beatle Fades” to the beginning and end.  Anyway, within twenty minutes after the recording was made, I had edited the songs and uploaded them.  You’ve read that correctly, in less time than it takes to listen to the pieces, they were composed, recorded, processed, mastered, named and uploaded.

Today is also the 50th anniversary of the first Beatles song hitting #1 on the US pop charts: “I Wanna Hold Your Hand.” This whole project was inspired by this apparent coincidence in timing, and each track was directly inspired by listening to the sped-up Beatles original.  I hope you enjoy each of the 11 tracks I created!

While My Cacophonator Gently Weeps
Got To Get You Into My Cacophonator
All You Need Is Cacophony
With A Little Help From My Cacophonator
Sgt. Cacophonator’s Lonely Hearts Club Band
Cacophonator Came In Through The Bathroom Window
Lucy In The Cacophonator With Diamonds
Got To Get Cacophonator Into My Life
A Hard Day’s Cacophonation
You’ve Got To Hide Your Cacophonator Away
Cacophonator Wants to Hold Your Hand

It may be more convenient to listen to the entire album: “Cacophonator 2: Electric Boogaloo; A Love Tragedy in 11 Parts” on the RPM Challenge site’s Cacophonator page. Just scroll down to “My Player.”  There is plenty of February left: I encourage everyone to participate!

The Milwaukee Makerspace Theater

BIG_HMMMMMM2

Around 25 members have hopped in the new Milwaukee Makerspace Theater after the last two Tuesday meetings.  Its up and running in a “no hearing protection required” way!  The bass still goes way down to subsonic tones, but its being powered by a small & sensible surround sound amp.   Its a very immersive audio experience, and likely sounds much better than any 5.1 system you’ve heard because there’s only one seat!  The sound has been optimized for the single theater-goer: You!  The theater is hooked up to a DVD player, and is available 24/7  for any member to watch a movie in: no check-out required.   Note that any video source you have can be hooked up via the HDMI cable.  Alternately, you can follow the lead of JasonH, who used the theater with a portable audio player to rock out while he worked on his own project near by. See the photos below for the simple instructions on how you can start up the theater, and feel free to take a break from making by using the theater!

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Home Theater with Insane Subwoofer

After the mediocre commercial successes of some of my previous audio products, I decided to pursue a project that has absolutely no commercial potential.  Although my Automated Gmail Assistant had a 0.1% view to purchase rate, they definitely delighted their new owners!   On the other hand, my novel audio surround sound processor, audio-visual processor and audiophile headphones did not produce any revenue, despite being manufactured in an exclusive edition of one each.  Not to be discouraged, the goal of this project was to expand on the core idea behind the aforementioned audiophile headphones, but to overcome the main two drawbacks of using headphones:  1) Many people find that headphones are too uncomfortable and impractical for long term listening. And 2) most headphones lack the concert-like visceral bass impact, which is that feeling of the kick drum shaking your chest that only rock and roll shows could provide.

BIG_HMMMMMM2

Simply put, the Humorously Maniacal Milwaukee Makerspace Multimedia Machine (HMMMMMM) is a personal sized movie theater, with 5.16 surround sound.  That’s right, this theater is like a conventional 5.1 home theater, but with 15 extra subwoofers to delight the senses. While the bass in a live concert can be felt in your chest, the bass in the HMMMMMM can be felt in your soul(!).  In addition altering listener’s consciousness, the HMMMMMM will soon be used to screen our yet-to-be-filmed Milwaukee Makerspace orientation video as an integral part of our onboarding process for all new members. The HMMMMMM measures about 7 feet long and about 4 feet wide.  An eager movie-goer can simply climb up the integral stairs (shown on the left) and jump in through the 27” diameter escape hatch in the top of the HMMMMMM. Despite its crazy appearance, the HMMMMMM offers a surprisingly comfortable reclining position, much like that of a lazy-boy.  Check out this photo of the HMMMMMM under construction for a better idea of the ergonomic internal layout: There is a pillow for one’s head, and ones feet extend to the right.  The 27” display is mounted to the angled portion on the top surface, about 24” from the viewer.  Eventually, two 24″ monitors will expand the visual experience into the periphery.

The_Incomplete_HMMMMMM4

The audio portion of the HMMMMMM is a 5.16 system.  The high frequencies are played by 5 uninteresting Swan/HiVi speakers that are arranged in a properly boring 5 channel surround configuration.  The more exciting portion of the audio system is the subwoofer – well, the 16 (Sixteen) 10″ high efficiency subwoofers that provide that TrueBass™ sensation the masses crave.  Its clear from the use of 16 subwoofers that one object of the HMMMMMM was to create an audio system that plays low bass.  Playback of really low bass typically requires an extremely large speaker box, and still notes as low as 20 Hz are rarely audible.  However, inside any speaker box the bass response is naturally flat to much lower (subsonic) pitches.  For more on the sound pressure level inside and outside speaker boxes, check out this link.  The graph below is a measurement of the SPL or sound pressure level (how loud it is) versus frequency (pitch) at the listener’s ears in the HMMMMMM.

SPL_in_HMMMMMM

The graph shows that with a sine wave input, the SPL inside the HMMMMMM is 148.6dB at 40 Hz.  That means the acoustic pressure on the 27” diameter escape hatch is 45 pounds.  Excellent.  Note that earplugs in addition to earmuff style hearing protectors are mandatory to safely experience the TrueBass™.   To understand this strict hearing protection requirement, lets compare the sound pressure level inside the HMMMMMM to other audio systems that may be more familiar.  Note that the loudness of these other audio systems are not visible in the graph above, because essentially all other audio systems (including yours) are inferior.  Adjusting the margins of the graph a bit produces the following graph:

SPL_of_many_systemsThe plot shows how loud typical audio systems are, and how low they play.  For example, cellphone speakers play only a bit below 1khz, and are ~90 dB if they’re 40cm from you.  When a Jambox-type bluetooth speaker is about 60cm from you, it plays ~10 dB louder, and another 1.5 octaves lower, to 200 Hz.  Typical bookshelf speakers can get another 5 dB louder if you’re 1.5 meters from them, but only play down another octave to 100 Hz.  OEM installed car stereos are a big improvement, but they’re still not in the same league as the HMMMMMM.  Yes, the IASCA record holding car is louder than this, but it plays only from 50 Hz to 60 Hz, which isn’t even really bass.

Note that the difference in loudness between a cellphone and a car is 20 dB, while the HMMMMMM is 30 dB louder than a high-performing car stereo.  Also note that the frequency range of a piano, with its 88 keys, is about the same as a bookshelf speaker – a bit over 7 octaves.  Surprisingly, the subwoofer portion of the HMMMMMM has a 6 octave bandwidth, but it plays the 6 octaves you’ve never heard before!  The HMMMMMM plays 6 octaves below what your bookshelf speaker or Jambox calls bass. The HMMMMMM has a +/- 6 dB passband extending down to 2 Hz, with the output at 1 Hz being nearly still above the 120 dB “threshold of pain.”

Disclaimers: For safety, the big 2000 Watt amplifier that drives the HMMMMMM to its full potential is not available when the author is not present.  Ironically, the author has taught 75-100 people, the eager early HMMMMMM listeners, how to properly insert earplugs, meaning that the HMMMMMM is actually a learning tool for hearing safety! Finally, the author has some hesitancy in having the HMMMMMM reproduce recordings with 5 Hz content at 140 dB, because typical hearing protection has little effect at these unnaturally low frequencies.

PS:  Please don’t hesitate to contact me if you’d like to help with the video scripting, filming or editing.