Are you a boat or home owner? Do you wish paying your bills was more fun? Do you have stacks of cash sitting around just taking up space? Well this is the project for you! Over the next month we will be designing version 2 of the Rain Maker. It’s a tool that you load with cash and then launch at about the speed most of my project eat cash lately. Version 2 you ask? That’s right most of the longer projects we model in class take me several attempts to get right. Here is a link so you can see it in action.
The first draft lets me work out the ideas and see if I can get a working prototype. In this case I knew I wanted to try over molding like our favorite tool company here in Milwaukee and I was not sure if my cash accelerator device would work. About a hundred hours of printing later I can tell you it does and I learned a lot of do’s and don’t when over molding on 3d printed parts. I do really like the feel of the urathane rubber in my hand and it is so much fun to see money shooting our the front of the tool. This is going to be a fun one so join us Mondays @ 7pm or watch the series on YouTube.
Over the past few months I have been playing with 3D fractals to create slip cast pottery. I found a free program called Mandelbulber 3D and you know me, If it’s free I’ll take 3. It’s shocking to me the availability of free software like this. Right now I am just scraping the surface on what the software can do but I have a few examples of shapes made in the software posted on Thingiverse.
Creating the fractals with the Mandelbulber is fairly straight forward. Just experiment with varying a few values and click render. The hard part is getting the shape to be cast-able with out having to make a 27 part mold. A few weeks ago I pulled the first cast from my first successful mold. This is part fractal and part Fusion. The foot of the cup is part of the fractal pattern and the body of the cup is a shape designed in Fusion 360. Although the final product warped in the kiln I think it was a good proof of concept.
After the shape is created digitally you have to make it physical. My go to method is usually my 3D printer. The constraints that make a part easy to 3d print without supports are similar to the constraints that make a part easy to remove from a mold. To make the slip cast mold I don’t print the cup but a plastic mold of the cup, there are two reasons for this. First if you are going to make lots of slip casts you are going to need more than one mold. Because of the time it takes to cast each cup you will need to pour several mold each day. Second with a hard plastic mold you can make a soft silicone part. This saves me from making a large silicone Mother Mold of my 3D printed mold. My Mother Mold is half of the 3D printed mold with the full silicone cast part inside. It’s worth noting that there is 15-18 percent of shrinkage from pour to final firing so you will need to scale up your prints to an almost comical size.
(photo coming soon)…
On a side note I did some experimenting is soaking silicone parts in IPA to expand them. This is a fun exercise if you have never done it. To expand a part just place it in a container of IPA for several hours. I let one part sit over night and go about the amount of growth I was looking for to but the part shrinks down slowly when removed from the IPA and the growth amount is not very predictable. Below you can see an example of how much larger the part grew and the final fired piece from this process.
I am in the process of printing my molds right now so tonight at the open meeting I might have printed molds to show. I also have other shapes to pass around.
Make sure not to miss this weekend’s Nerdy Derby at American Science and Surplus. Adrian and the rest of the nerdy team will be helping kids and kids at heart turn blocks of wood into rolling masterpieces of speed. If you have not been to a Nerdy Derby event this will be one not to miss. 3D printed wheels have been coming in from printers all over the city and from our Makerspace 80 at a time.
Building a car is easy and there will be a nice long track to race down once you’ve finished your creation. You start by picking a block of wood and some wheels. After a bit of nailing its off to nerdy up your car from piles of amazing decorations. Makers are encouraged to decorate, test, and re-decorate. Everything that you glue onto a car affects the way it moves down the track. See you there!
Tuesday meetings often turn into training night at the Makerspace. So many members come the the weekly meeting that it can be easy to find something new to learn. Last week was no exception when Pete gave an intro to screen printing.
It seemed like a straight forward process and I would encourage people who want to try making a t-shirt to email Pete to get checked out on the machine.
After walking the class through the basics of preparing the silk with the design. Pete set up an example print and let his small class of makers give it a try.
Before #2: My front door, in need of paint, some aesthetic happiness, a fixed doorhandle, and summer. My desire to add a little decoration to the door is, in part, what led me to the Makerspace. I had an idea for panels to go on either side of the door, but no equipment for making what was in my head. When I saw that the Makerspace had cnc routers…
IN THE MIDDLE
I took photos of leaves from the oak tree in our yard:
I traced the leaves in Illustrator, and — by looking at the structure of the tree — made my initial design. I exported the file into svg (with hints from Shane), and Ed helped me use Cambam to convert the svg file into the gcode that the Mogul desires.
After generating the gcode, we cut the first panel. For me, watching the cutting was like Christmas: exciting — while for Ed, stepping me through the process, this must have been like a long slooooooooow Christmas, watching the design appear through the three passes the router bit made to cut each (complicated) path. (In truth, Ed’s patience and help were the real Christmas present for me.)
This panel was an experiment for me, to learn about how thin and delicate the connecting pieces could be in such cutting. And I learned: what you cannot see in the picture above is how two of the leaves broke off quickly.
In the next Illustrator file I made (which I then cut on the Mogul with Steve Pilon’s also very generous and patient help), the leaves overlap and made their stems thicker. You might be able to see this in the final picture below, which shows the panels painted and mounted. Merry Christmas!