Robo-Barista – elbow motion added using one of the linear screws a member donated

One of the members dropped off a box of rejected 5 start lead screws. I measured the splines and 3D printed a lead nut that works with them and used it to make the elbow work. The lead nut seems to slide very well. I haven’t measured the backlash but I suspect it could be a bit tighter, or I could make a two part version with some backlash take up if more precision were needed.

The motor already had a drive pinion pressed onto it which I used as a spline by designing a coupling with matching teeth on one end and the rod thread profile on the other. Both ends are notched so they can be clamped down with a hose clamp. It seems to work pretty well. Peviously I was using a 1/4-20 threaded rod, and the motion was a bit too slow. This lead screw has 1.25 inches of travel per rev, and seems to match the other axes far better. Plus I think it looks cooler.

 

As before, if you like the project, please vote for me here (Paul Sisneros – Auto Barista):

http://www.element14.com/community/polls/1692?ICID=PSoc4-topbanner_vote

A robot barista, a new open source robot arm design, and a call for votes

This is a 5 degree of freedom (DOF) robot arm, with wrist tilt optional as a 6th. It is mostly 3D print ready in the way that most rep rap 3D printers are, meaning you still need a few stock pieces of metal, a lot of fasteners and rods, and some motors. I started this design with an all-nighter over thanksgiving break, and it’s nearly done. To explain why it’s called the Auto Barista, this is an entry in a contest called the smarter life challenge (I’m currently in 2nd place by only 33 votes for a trip to Germany and $1500, scroll to the bottom for how to vote) my entry was originally to make a smart coffee maker. I eventually decided that accomplishing the goal simply by piping ingredients from one process to another would be boring, after all this isn’t my work where I have to design the most efficient system possible, this is a contest, I can have some fun with it! So I decided to make a robot arm and have it run a coffee grinder, load the machine, pour the coffee, add cream ect. This approach is also modular since I can add new movements. When I thought of doing it this way it just seemed so much more exciting than doing it by making a big box, they have those at convenience stores, and besides this gives the maker community a new 3D printable robot arm design, and the PSoC platform (which sponsored the contest) software to run CNC machines.

The Design

Besides aiming to be easy for anyone with a 3D printer to replicate once I finish the design, I wanted to use some unique methods that I can’t usually put in my industrial designs, and to make everything reference back to the base. For that reason parallel bar linkages keep the wrist tilt aligned, and a linear rod which is almost a parallel bar linkage moves the elbow. If another screw were added on the linkage you could also motorize wrist tilt. For counterweight the wrist roll and grip motors are behind the elbow. A long drive rod with a 3D printed universal joint I designed runs the roll, through a set of gears, the wrist is held on with a large bearing which is clamped on the outside on one end and on the inside on the other.

To move the first link of the arm I made a large sector of a herringbone gear and mounted a motor on the first link which climbs along it. Besides being cool looking in my opinion, this gives me a 26:1 reduction in relatively little space without using an expensive gearbox. Since it was printed I webbed it out to make it more efficient to produce. Really this doesn’t hurt the strength since there are more thick walls in the directions where force is applied, though I haven’t done FEA to confirm that or anything.

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The Build

The 3D printed parts (with exception of two small ones that need changes) are all done. I’ve machine the tubes for the body and cut all the rods, and I’ve wired up and mounted all of the motors. Software is also coming along quickly, the coordinated move hardware settings are working and I’m working on adding a communication stack to stream moves.

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The Robot Arm In Motion

This video shows the robot arm with 3 of the axes of movement running in coordination. The motors for the grip and the upper arm are working, but I need to modify the motor couplers. I like how the parallel bar linkage and bearing on the wrist are working. I took some close-up video of the lower arm tilt gear because it’s one of my favorite details. It’s a 28:1 Herringbone gear, only the sector the robot needs is there and I webbed it out to reduce print time while keeping walls where it needed strength.

Currently the software is pretty simple. It is built on the method Max (an engineer from Cypress Semiconductor) provided in this thread. I haven’t yet added a USB stack or intelligence which would generate the moves. There is just a function called “GetNextMove” which currently gives back two positions alternately for all the axes, to show off the coordinated moves, and will later give back the next move from the com port. It will soon be able to do as many programmed motions as I want, and Coffee making steps will come soon after.

How the Milwaukee Makerspace Was Utilized

Most of the parts seen here were printed on my own 3D printer. Those that aren’t black were done at MMS, but one of the great resources I used was all of the parts I could freely try out to get things to fit. I scavenged most of the motors from the hack rack, got the metal beams from the rack in the metal shop, and pulled nuts and bolts from our hardware store shelves as needed. It really makes it faster (and cheaper) to not need a trip to the store every time you need a different bolt or nut. Plus you come up with some cool tricks, for example, the 3D printed claw is lined with rubber case feet, which give it excellent grip. I also used the mill to precision drill the mounting holes in the square tube, but that isn’t really required, I’m trying to make this design so that I can open source it when it’s done and if someone has a 3D printer and a drill, they can make it. One big change it will need to really work in that regard is a 3D print and off the shelf hardware based turn table, not everyone will be able to salvage a nice (though very used and worn) little one like I’m using. But that could have side benefits as other makers could probably use a design for a 3D printable turn table as well.

Please Vote!

I’m currently about 30 votes from the top in second place of the Smarter Life Challenge. The prize is a trip to Germany and $1500 in parts. So if you can, please take the time to create a user name and vote. It’s such a small margin!

http://www.element14.com/community/polls/1692?ICID=PSoc4-topbanner_vote

Here’s the link to vote (you have to create an account on the forum), I’m 13th down “The Auto Barista – Paul Sisneros”

More on plans to open source it?

Does anyone have advice about how to go about doing this? It seems like something that other people might like to use. I’m happy to share it once it’s all done and make a few modifications to make it more generally usable.

MMPIS is fully operational

MMPIS

The MMPIS (Milwaukee Makerspace Pi-powered Informational System) has been moved to its permanent home and is fully operational. Witness the power of the MMPIS!

The MMPIS will let you know about the upcoming events on our calendar, display photos of members, regale you with silly quotes, tell you where to park, and make suggestions on what you should build next.

I can already hear you saying “Well that’s all good, but I need more info!” fear not dear makers, there’s a wiki page for the MMPIS with the BOM, other details, and links a bunch of blog posts about the creation of it.

(Thanks to a donated Raspberry Pi and big TV, minimal parts were needed to complete the build. If you’d like to see more MMPIS installations at the space, donate your HDMI capable TV and we’ll see what we can do.)

The End is Nigh!

Crazy Calendars!

Just a reminder that we’ll be skipping our regular Tuesday Night Meeting / Open Night this week so you can celebrate New Year’s Eve and ring in 2014. We’ll be back with our regular weekly meeting at 7pm on Tuesday, January 7th, 2014. Join us then to find out what we plan to make in the new year, or to share what you plan to make. Meet some members, take a tour, share and learn!

If you can’t join us on the 7th, no worries… We have our weekly meeting every Tuesday night at 7pm, and it’s open to the public to come in and find out what we’re all about. We’ve also got “Builder’s Night Out” every Thursday at 7pm. There’s no meeting, so people generally just focus on their own projects, but you’ll still find plenty of makers to hang out with.

Happy New Year 2014

2014, we’re ready for ya!

Holiday Make-A-Thon Recap

Holiday Make-A-Thon

We hosted this year’s Holiday Make-A-Thon on Friday, November 29th, 2013 and it was a big bundle of fun! Lots of people came and we helped them make thing. Lots of members showed up to volunteer their time sharing the maker ethos with the folks of Milwaukee, and that was great to see and be a part of.

Tom makes some ornaments

Besides our CNC cut ornaments from previous years, new member Tom showed people how to fold a diamond-shaped ornament using paper. (He even put a tree together out of pink foam Tuesday night after the meeting just so we’d have something to hang the ornaments on.) For the CNC and laser-cut ornaments we had the typical paint, glitter-glue, and googly eyes for decorating.

Learn to solder

There was also soldering using our tie-pin kit. Under close supervision, even kids are able to assemble this kit, which includes some surface mount soldering.

Jenie does some printmaking

Local printmaker Jenie Gao joined us to help people make blockprint holiday cards, and we also had crowns made from felt, melty-crayon ornaments, pet collars, necklaces, beads, bracelets, and my own personal favorite…

Make-A-Thon

Laser-cut ornaments that we let people design! We used Snowflake 2.0 from Evil Mad Scientist Laboratories which is a super-easy to use Processing application that lets you design a snowflake. We had two computers set up and we helped people do the design work, and then Lance would laser cut them from 3mm Baltic Birch wood. People could then decorate the snowflake they designed.

All in all, this was a great event. People came in and saw the space, made things for the holidays, and all of our members who volunteered seemed to have fun as well. A big ol’ thanks to everyone who showed up and made it a spectacular day of making!

Awesome Aluminum Anodizing!

Anodizing
On November 16th, 2013 we had an Aluminum Anodizing Workshop led by Frankie Flood. We had about 16 members in the workshop, which ran from 10am to 6pm. That seems like a long class, but the first few hours were really dedicated to learning all about the process, and about working with metal.
Annealing
We learned about annealing metal, about forming it and shaping it, and how to add texture, and ping it with a hammer, and buffing and polishing, and about the anodizing process, and the dying of metal, and how to add resist, and the sealing process.
METAL!!!
After Frankie dropped all the knowledge on us, we had the rest of the workshop to make things. Everyone got busy, first cutting pieces of metal, and then doing whatever they wanted with it. When a piece was ready it went into the first bath for 15 minutes, then a second bath for 5 minutes, and then it sat in a rinse until we had enough to anodize, which we did every 45 minutes or so. Almost everyone left the class with a few pieces (or one totally awesome piece.)
The Anodizing Bath
There was a lot of interest in the workshop, so we may run another one (if Frankie is willing!) and we’re also talking about permanently adding anodizing to the capabilities of the space.
Metal Shop
We also want to give a big thanks to Frankie for teaching us, and to Michael for organizing the class. Everyone had a good time, learned a lot, and walked away with some nice looking pieces of metal.
Orange Metal

Forming Metal

Buffing Metal

Dye Baths

Squishing Metal

Note: See Frankie’s post for a ton more photos!