Bluth Family Stair Car – PPPRS

For the Power Racing Series event at Maker Faire Detroit we decided to rebuild Duck, which was rebuilt from Noah Way, into something new. We decided on the Bluth Family Stair Car because we love Arrested Development and because Jim added it to the list of cars that get extra Moxie points.

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The photo above served as our reference image when we were building the body for the car. We didn’t really make any modifications to the frame of the car, and it remained largely what it was when it raced a Make Faire Kansas City in June.

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Shelfs and Brackets

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This project encompasses the two areas that I know the most here in our makerspace.  The Aluminium brackets were made in our metal shop while the Walnut and Ash shelfs where built in the Wood shop.  This project was my first attempt at making dove tail joints.  First the ash and walnut were plained to thickness and glued together.  Then I cut the glued up boards to length.  The longest step in the process was setting up the dove tail joint.  After watching hours of youtube videos between test cuts with the router and dovetail jig I managed to get a passable joint.

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Once the shelfs were made it was on to the metal shop to machine the brackets.  The aluminum block was first put in our lathe to make round.  Then each piece was cut up into the half moon pieces and milled on the Bridgeport.

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Maker Overkill

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What is the most useless thing to make on our big fancy expensive Tormach CNC machine?  How about something that most people get for free.  Something that you can find in most garbage cans on garbage day.  An item you might use every day and never think about it.  A CLOTHES HANGER.  This is quite possibly the most over engineered device for hanging a shirt or pair of pants ever made.  The hangers are cut from a 1/4 inch piece of aluminum on our Tormach CNC with a 1/4 inch end mill.  From there they are wet sanded and polished then cleaned in preparation for anodizing.  The second arm of the hanger is shaped from Black Walnut and finished in Danish Oil.  This is version 1 of the hanger and version 2 is in the works.

Come Visit Us During Doors Open 2016!

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Doors Open Milwaukee is back!  Saturday, September 17th and Sunday, September 18th from 10:00 AM to 5:00 PM.

This is Milwaukee Makerspace’s third year participating in the city-wide event and each year we’ve seen about 800 guests per weekend!  If you’ve been meaning to check us out, but haven’t done so, Doors Open will be a great time to get a tour and ask your questions.  We hope to see you this weekend!

Casting Maker Faire Ingots

For the last few months Kayla has been working on casting a pile of ingots for Maker Faire Milwaukee.  These ingots are made from scrap metal donated to the Milwaukee Makerspace by its members.  Everything from Kayla’s personal favorite, hard drive casings, to parts of tools and engines.  Its really cool to see her take trash and turn it into treasure in the form of aluminum bars.

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Be sure to watch for Kayla at Maker Faire Milwaukee pouring hot metal and helping people make stuff September 24th-25th at Wisconsin State Faire Park.

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